Services

Home > Our Services




Bolt Torquing

For a Startup, Commissioning, T&I, Turnaround or a Shutdown, Bolting is an essential part of the Mechanical Maintenance activities. The Maintenance starts and ends with Bolting & Inspection.



Bolt Torquing

For a Startup, Commissioning, T&I, Turnaround or a Shutdown, Bolting is an essential part of the Mechanical Maintenance activities. The Maintenance starts and ends with Bolting & Inspection. hpsorganic provides total solution for all your bolting requirements, including Torqueing, Tensioning, Stress Analysis, Flange Management, and more. With an in-house capability we provide:
Major shutdown support services – project planning, designing support, equipment, trained technicians, IT systems support, onsite / offsite transfer and supply and support services.
Project management support – project management of all bolting requirements from start to finish, including the tightening procedures, advice on preferred equipment to be utilized, installation and tightening, and post job reporting.
Site Operations – provision of personnel and equipment to undertake bolt torque / tensioning engineering and operations.
Flange Management – Our Integrity Management system is an integrated software-based flange management system that manages the flange management process and provides full traceability on every joint.
Engineering Support – we provide engineering support facilitating innovative solutions to problems as they arise.
Key Advantages
Singular point of contact
24/7 on-site support.
Faster installation with zero leaks.
Cost effective solution
One day however a small line of blind text by the name of Lorem Ipsum decided to leave for the far World of Grammar. The Big Oxmox advised her not to do so, because


In Situ Machining Solutions


In Situ Machining Solutions

Most Industrial Services demands for on-site machining to cut down time and cost on their projects or maintenance activities so that they won’t have to bring out their components to a machine shop.



In Situ Machining Solutions

In Situ Machining Solutions

In-Situ Machining activities we provide:
Pipe Cutting & Beveling
Pipe End Preparation
Line Boring
Flange Facing
Milling
Our machines are powered pneumatically and hydraulically which can be utilized as per application. We have an expert team that are ever trained in machining of RTJ grove surfaces, sealing surfaces of pressure vessels, hub, front and rear surfaces of heat exchanger, etc.
Some of our versatile applications involve:
Cutting Inconel material or De-cladding
Re-facing of main stream inlet flanges, Heat exchanger components, Repairing ring grooves or cutting new grooves, Facing and beveling of pipe for sealing and weld prep, raised face and phonographic finish flanges, Re-facing of ship hatch sealing surfaces, Re-machining of rotary crane bearing surfaces, Wind tower section flange milling, Ship thruster mount facing,
Milling and drilling.


Hot Tapping Line Stopping


Hot Tapping / Line Stopping

Hot Tapping or Online drilling is the specialized engineering method of connecting a new branch pipeline to the existing piping system without the need of shut down/ interruption in production..



Hot Tapping Line Stopping

Hot Tapping / Line Stopping

We cater rental services to almost every industrial sector:
Oil and Gas,
Thermal Power,
Wind Power,
Offshore
Infrastructures,
Steel Industry,
Fertiliser Industry,
Cement Industry,
Sugar Industry,
Railway Industry,
Mining Industry etc.


Re-tubing


Re-tubing

Re-tubing is a service associated to the Maintenance and refurbishment of Heat Exchangers, Fin Fan Coolers, Boilers, Chillers and Condensers.



Re-tubing

Re-tubing

In every heat exchanger re-tubing process, we try to upgrade the tubing for improved energy efficiency. In many cases a better alloy will give you a prolonged life span of the unit. We will work with you to find the right balance of performance and durability for your specific application.
We furnish our services to maintenance contractor, OEM’s and ultimately to Oil & Gas Industry.


on-line sea leakage


On-Line Leak Sealing

There are times when a leaking line needs to be attended to & isolating the unit is not a viable commercial option. hpsorganic offers Leak Sealing



on-line sea leakage

On-Line Leak Sealing

hpsorganic Online Leak Sealing solutions are applicable in pressurized pipelines and other components such as valves, flanges, fittings etc. This is a very critical yet widely used method supporting mostly the petrochemical and power industry.
Benefits of On-line Leak Sealing:
Keeps plant on-line & in production
Maintains integrity of process system
Extends life of Plant components
Reduces Noise Level
Environmentally Friendly
Significant product and energy savings
Although Leak Sealing is a critical activity, we have a highly skilled Team behind our success.


rental


Rental Services

hpsorganic provides tools on rentals for critical applications like controlled bolting, In-situ machining & Re-tubing.Also, some projects doesnt need to buy .



rental

Rental Services

We cater rental services to almost every industrial sector:
Oil and Gas
Thermal Power
Wind Power
Offshore
Infrastructures
Steel Industry
Fertiliser Industry
Cement Industry
Sugar Industry
Railway Industry
Mining Industry


hydrotesting


Hydro Testing

hpsorganic provide pressure testing for pipelines and or other components. It applies in Burst (Hydrostatic) testing, Work holding/power clamping, Jacking/lifting Valve actuator control, Hydraulic cylinder actuation…



hydrotesting

Hydro Testing

We have a Hydrotest Fleet with Equipment and manpower available for hire or dry rentals.
hpsorganic provides:
On-site technical support
Complete range of Hydrotesting Rental equipment on hire
Hydraulic Test Benches with Chart Recorder
Customized flow rate (High/Low) pumps as per client’s requirement up to 6400 bar.
Disposable pen and high-pressure hoses (Full set) on rentals and sales.
Key Features Include:
Compressed Air driven – no electricity required (connect to normal air compressor)
In order to extend the lifetime of the pump, the driving air pressure should not be higher than 8 bar
No airline lubricator required
Pressures to 640Mpa (6400 bar)
Wide range of models with different ratios
Built-in-cooling on most models
Easy to install, operate and maintain
Best price / performance ratio
No heat, flame or spark risk and explosion proof
Automatic pressure holding, whatever the cause of the pressure drop, the Super Torc pump will automatically start, keep the
loop pressure constant


Portable Water Jet Cutting


Portable Water Jet Cutting

Water-jet cutting is based on a very simple functional principle. A fine jet of water hits the surface of a workpiece at high speed. It causes material removal and separates the material.



Portable Water Jet Cutting

Portable Water Jet Cutting

portable water jet cutting machine is the flexible cutting solution for customers, which is mainly applied in wield surroundings for inflammable and explosive cutting, for instance waste tank hole cutting, gas pipeline cutting, line of intersection and profile cutting, and the sheet plate cutting
Features:
Lightweight body design
Equipped with large suction and strong magnetic wheels to adapt to various complicated working conditions
Comes with an adjustable flexible track to eliminate the unevenness of the cutting surface and cause it to fall
Equipped with guide wheels to ensure cutting straightness
Waterproof
Explosion proof


Pipe Freezing


Pipe Freezing

Pipe Freezing is used for temporary isolation by creating a solid ice plug inside the pipeline. This is considered the safest, most economical and effective method for allowing general pipework



Pipe Freezing

Pipe Freezing

Pipe Freezing can be performed on a variety of pipe materials such as:
Carbon Steels
Aluminum Alloys
Cast Iron
Stainless Steel
Epoxy Coated Pipes
Nickel Alloys
Copper-based Alloys
Pipeline fluids that have been crystallized to form an ice plug include Freshwater, Glycol solutions, Seawater, Effluents / Sewage, Produced water, Sludge’s, contaminated water, Crude oil, Fuel oils, Lubrication oils, various chemical products.”


CALIBERATION SERVICES


Calibration Service

hpsorganic has and in-house calibration facility to optimize tools performance and reliability through calibration services. We maintain a periodic calibration for all our equipment that we use in our on-site service activities.



CALIBERATION SERVICES

Calibration Service

hpsorganic has and in-house calibration facility to optimize tools performance and reliability through calibration services. We maintain a periodic calibration for all our equipment that we use in our on-site service activities.


pipeline repair


Emergency Pipeline Repair

hpsorganic Split Sleeve Repair Clamp (SSRC) offers emergency pipeline repair solutions which are economical, bolt-together fitting consisting of two halves which is designed to allow both temporary and permanent repairs to damaged pipelines



pipeline repair

Emergency Pipeline Repair

hpsorganic Split Sleeve Repair Clamp (SSRC) offers emergency pipeline repair solutions which are economical, bolt-together fitting consisting of two halves which is designed to allow both temporary and permanent repairs to damaged pipelines
Features:
Lightweight body design
Equipped with large suction and strong magnetic wheels to adapt to various complicated working conditions
Comes with an adjustable flexible track to eliminate the unevenness of the cutting surface and cause it to fall
Equipped with guide wheels to ensure cutting straightness
Waterproof
Explosion proof